Applications

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Chicken Plant

Chicken Plant

Problem: Steggles Chickens of Newcastle uses a 4" electric diaphragm pump to transfer chicken waste from a wash-down sump to a centrifuge. The diaphragm pump is suited to the application because of its ability to handle large solids such as chicken heads and viscous sludge consisting of congealed chicken blood. The pump's reciprocating action created vibration in the piping system which caused damage to brackets, fittings and valves.

Pharmaceutical Solvent

Pharmaceutical Solvent

Problem: The Boulder, CO Roche Pharmaceutical manufacturing facility uses a 3" air operated double diaphragm pump to transfer methylene chloride from an underground tank to various spots throughout the plant site. The diaphragm pump is ideal for this application because it creates enough vacuum to lift the methylene chloride 12' at an elevation of 5300' above sea level, even when outside temperatures reach 90-100°F. The reciprocating action of the pump causes the discharge pipe and other components in the system to vibrate and shift.

Rocket Propellant

Rocket Propellant

Problem: A nationally recognized leader in the manufacture of solid rocket propellant uses air operated double diaphragm (AODD) pumps to transfer a particularly aggressive fluid to a unique piece of equipment that requires a constant and steady flow. The reciprocating action of the pump causes excessive pulsation in the discharge piping. Constant pulsation causes erratic flow which prevents the pumps from performing as required.

Sewage Treatment

Sewage Treatment

Problem: The Maquoketa, Iowa sewage treatment facility uses a twin disc type reciprocating pump to transfer pretreated sewage sludge from a clarifier to a digester. The twin disc pump is ideal for this application because this type of pump has no valves that can clog or restrict flow. Each disc of the pump transfers about one gallon of liquid with each stroke. The reciprocating action of the pump causes the discharge pipe and other components in the system to vibrate. This constant shaking causes joint leakage and premature failure of instrumentation. Pipe support brackets have been pulled loose from the wall.

Sewage Treatment

Sewage Treatment

Problem: The City of Colorado Springs WWTP uses Abel mechanical double diaphragm pumps to transfer sludge throughout their facility. The pump is ideal for their application due to the solids handling capability, and the fact that the pump is a positive displacement pump which allows the flow to be metered. The reciprocating action of the pump causes excessive pulsation in the discharge piping. The constant pulsation has caused broken pipes, failed gaskets, damaged valves, and has pulled pipe supports from foundations.