Transport of Copper Bearing Solution in Remote Mining

Industry Served: Mining
Problem:

A mining facility in Chile required a reliable and flexible solution to recover and transport copper-bearing solution just over 2 miles (3.5 km), from the leach pad to the process ponds. The operation had to be performed in a harsh, remote environment with no fixed infrastructure, while minimizing pressure losses and allowing the system to be easily relocated based on operational needs.

Solution:

A fully autonomous and portable pumping system was engineered to meet these challenges, delivering performance, reliability, and operational flexibility. The solution includes:
• A 3" air operated double diaphragm (AODD) pump, ideal for handling aggressive and variable fluids.
• An integrated air compressor combined with solar panels, enabling independent operation without reliance on external power sources.
• A BLACOH automatic pulsation dampener (AP4000T), comprised of PP / PTFE, ensuring smooth flow, reduced pulsation, and minimized pressure losses over long distances.
• A complete electrical control panel and control instrumentation for safe and efficient operation.
• The entire system mounted on a robust skid, allowing rapid deployment and easy relocation as operational requirements change.

Result:

This turnkey solution provided the mining company with a highly reliable, energy efficient, and mobile system capable of operating in remote mining environments. By combining proven pumping technology with advanced pulsation control, the system improved process stability, equipment protection, and overall operational efficiency, while offering the flexibility needed for dynamic mining operations.

JOB STORIES
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